Ref # Part # Description Qty Spec Code
1 92009-1044
SCREW,TAPPING,4X16 1 NOT REQUIRED FOR 16001-1009
2 92081-1091 SPRING, 1 NOT REQUIRED FOR 16001-1009
3 11012-1055 CAP,ROCKER ARM 1 NOT REQUIRED FOR 16001-1009
4 461F0400 WASHER SPRING 4MM 2 NOT REQUIRED FOR 16001-1009
5 220B0406 SCREW PAN HEAD 4X6 2 NOT REQUIRED FOR 16001-1009
6 39003-1003 ARM-ROCKER,CARBURETOR 1 NOT REQUIRED FOR 16001-1009
7 92022-1090 WASHER,SPRING,7M/M 1 NOT REQUIRED FOR 16001-1009
8 92015-1048 NUT,7M/M 1 NOT REQUIRED FOR 16001-1009
9 92081-1090 SPRING,ROCKER ARM 1 NOT REQUIRED FOR 16001-1009
10 39003-1002 ARM-ROCKER,CARBURETOR 1 NOT REQUIRED FOR 16001-1009
11 410B0500 WASHER PLAIN 5MM 1 NOT REQUIRED FOR 16001-1009
12 482K4000 CIRCLIP SELD BEM FIT 1 NOT REQUIRED FOR 16001-1009
13 550D1210 PIN COTTER 1.2X10 1 NOT REQUIRED FOR 16001-1009
14 410B0300 WASHER PLAIN 3MM 1 NOT REQUIRED FOR 16001-1009
15 46102-1002 ROD,DIAPHRAGM 1 NOT REQUIRED FOR 16001-1009
16 11012-1056 CAP,RUBBER 1 NOT REQUIRED FOR 16001-1009
17 220B0414 SCREW-PAN-CROS 1 NOT REQUIRED FOR 16001-1009
18 461F0400 WASHER SPRING 4MM 4 NOT REQUIRED FOR 16001-1009
19 92027-1128 COLLAR,LINK LEVER 1
20 92022-1055 WASHER,SPRING 1 NOT REQUIRED FOR 16001-1009
21 13168-1031 LEVER,LINK 1 NOT REQUIRED FOR 16001-1009
22 600A0400 BALL,STEEL,1/8" 1 NOT REQUIRED FOR 16001-1009
23 92081-1004 SPRING 1 NOT REQUIRED FOR 16001-1009
24 92093-1046 SEAL-"U"RING 2 NOT REQUIRED FOR 16001-1009
25 43028-1006 DIAPHRAGM,CARBURETOR 1 NOT REQUIRED FOR 16001-1009
26 92081-1092 SPRING,DIAPHRAGM 1 NOT REQUIRED FOR 16001-1009
27 14025-1076 COVER-PUMP 1 NOT REQUIRED FOR 16001-1009
28 220B0410 SCREW PAN HEAD 4X10 2 NOT REQUIRED FOR 16001-1009
29 220B0440 SCREW-PAN-CROS 1 NOT REQUIRED FOR 16001-1009
Ref
# Part # Description Qty Spec Code
1 11010-1037 AIR CLEANER ASSY 1 KL250-A1
1 11010-1037 AIR CLEANER ASSY 1 KL250-A1A~
2 92016-062 NUT,AIR CLEANER CAP 1
3 11012-1088 CAP,AIR CLEANER 1
4 11013-1003 ELEMENT,AIR CLNR 1
5 220B0525 SCREW-PAN-CROS,5X25 1
6 92037-1021 CLAMP,CARBURETOR 1
7 14073-1003 DUCT,CLEANER-CARB 1
8 92037-213 CLAMP,BREATHER TUBE 3
9 92059-1004 TUBE,BREATHER 1
10 220B0610 SCREW PAN HEAD 6X10 2
11 92059-1020 TUBE,AIR CLNR DRAIN 1
12 92062-1002 BREATHER VALVE 1
Ref
# Part # Description Qty Spec Code
1 32098-1006 CASE,TOOL 1
2 11012-1050 CAP,TOOL CASE 1
3 220B0612 SCREW PAN HEAD 6X12 1
4 461F0600 WASHER SPRING 6MM 1
5 92075-166 DAMPER RUBBER 1
6 92072-1003 BAND,BATTERY CASE 1
7 92075-078 DAMPER RUBBER 3
8 112B0622 BOLT 6X22 1
9 92022-125 WASHER 6.5X20X1.6T 1
10 92027-120 COLLAR 6.8X10X10.5 1
11 92075-222 DAMPER RUBBER,CASE 1
12 32097-1002 CASE,BATTERY 1
13 92071-1187 GROMMET 1
14 112G0618 BOLT-UPSET 1
15 92027-153 COLLAR 1
16 92075-051 DAMPER RUBBER 1
Ref # Part # Description Qty Spec Code
1 92003-208 BOLT,SPROCKET FITTING 2
2 12046-1007 SPROCKET,CAM SHAFT 1 KL250-A1
2 12046-1007 SPROCKET,CAM SHAFT 1 KL250-A1A~
3 21070-013 CHAIN,CAM 1
4 12044-1040 SHAFT,CAM 1
5 12053-023 SLIPER,CAM CHAIN 1
6 12053-024 SLIPER,CAM CHAIN 1
7 112G0630 BOLT-UPSET 1
8 92027-155 COLLAR 1
9 13116-1003 ROD,PUSH 1
10 92081-131 SPRING,CHAIN TENSINR 1
11 92001-1271 GUIDE,PUSH ROD 1
12 92016-054 NUT,LOCK 1
13 92055-018 "0" RING,22MM 1
14 12064-005 CAP,CAM CHAIN TENSION 1
15 92022-1029 WASHER,PLAIN 1 STEEL
16 92022-1030 WASHER,PLAIN 1 NYLON
Ref # Part # Description Qty Spec Code
1 16001-1148 CARBURETOR ASSY 1 KL250-A1
1 16001-1148 CARBURETOR ASSY 1 KL250-A2~
1 16001-1405 CARBURETOR,RH,OUTSIDE 1 KL250-A1A~
2 16041-1001 SHAFT,THROTTLE 1 USE FOR 16001-1009
2 16041-1002 SHAFT,THROTTLE 1 USE FOR 16001-1045
3 92081-1056 SPRING 1
4 16021-1001 SCREW,THROTTLE STOP 1
5 410B0500 WASHER PLAIN 5MM 3
6 92081-1005 SPRING,THR.STOP SCREW 1
7 13169-1095 PLATE,STAY 1
8 220B0514 SCREW-PAN-CROS 1
9 461F0500 WASHER SPRING 5MM 2
10 11012-3727 CAP,JET NEEDLE 1 NOT REQUIRED FOR 16001-1045
11 16014-1011 SCREW,PILOT ADJUST 1
12 92081-1002 SPRING,PIROT ADJ SCRW 1
13 92022-1003 WASHER,PLAIN 1
14 92055-1002 O RING,PILOT ADJ 1
15 92037-1040 CLAMP,FUEL HOSE 2
16 92059-1001 HOSE,FUEL INLET 1
17 311B0500 NUT,5MM 1
18 92022-1055 WASHER,SPRING 1
19 410B0600 WASHER PLAIN 6MM 1
20 92059-110 HOSE 1
21 92037-1142 CLAMP,TUBE,OVERFLOW 1
22 92059-1046 HOSE,FUEL OVERFLOW 1
23 92037-1067 CLAMP,OVERFLOW 1
Ref # Part # Description Qty Spec Code
1 220B0412 SCREW-PAN-CRSOSS,4X12 2
2 461F0400 WASHER SPRING 4MM 7 USE FOR 16001-1009
2 461F0400 WASHER SPRING 4MM 6 USE FOR 16001-1045
3 16005-1004 TOP,MIXING CHAMBER 1
4 92009-1030 SCREW,4M/M 1
5 13168-1016 LEVER,LINK 1
6 92027-1080 COLLAR 1
7 21083-1002 ARM,LINK 1
8 92081-1057 SPRING,TENTION 1
9 220B0308 SCREW PAN HEAD 3X8 2
10 461F0300 WASHER SPRING 3MM 2
11 13169-1094 PLATE,VALVE 1
12 92037-1039 CIRCLIP,JET NEEDLE 1
13 16009-1008 JET NEEDLE,#272011 1 USE FOR 16001-1009
13 16009-1020 JET NEEDLE,F2352G 1 USE FOR 16001-1045
14 16025-1007 VALVE,THROTTLE,C.A2.5 1 USE FOR 16001-1009
14 16025-1023 VALVE,THROTTLE,CA3.0 1 USE FOR 16001-1045
15 11009-1047 GASKET,TOP CHAMBER 1
16 92064-1004 PILOT JET.#38 1 USE FOR 16001-1009
16 92064-1016 PILOT JET,#40 1 USE FOR 16001-1045
17 16017-1010 NEEDLE JET 1
18 13091-1014 HOLDER,NEEDLE JET 1 USE FOR 16001-1009
18 13091-1031 HOLDER,NEEDLE JET 1 USE FOR 16001-1045
19 92063-1013 MAIN JET,#140 1 USE FOR 16001-1009
19 92063-1014 MAIN JET,#135 1 USE FOR 16001-1045
19 92063-1015 MAIN JET,#138 1 OFF-ROAD USE ONLY
19 92063-1016 MAIN JET,#142 1 OFF-ROAD USE ONLY
19 92063-1017 MAIN JET,#145 1 OFF-ROAD USE ONLY
20 16030-1007 FLOAT VALVE 1
21 16044-007 CLIP,FLOAT VALVE 1
22 16031-1001 FLOAT 1
23 92043-1002 FLOAT PIN 1
24 16019-024 "O" RING,FLOAT BALL 1
25 92009-1003 SCREW,DRAIN 1
Ref # Part # Description Qty Spec Code
1 13151-5002 SWITCH,NEUTRAL 1
2 13239-1036 DRUM ASSY,GEAR SHIFT 1
3 480J2400 CIRCLIP 24MM 1
4 13145-007 DISC,CHANGE DRUM 1
5 610A0406 PIN-DOWEL,4X6 2
6 92045-036 BEARING,BALL,#6905 1
7 13142-019 PLATE,GEAR CHANGE 1
8 92001-166 BOLT 1
9 220B0614 SCREW PAN HEAD 6X14 2
10 13169-014 PLATE,GEAR CHANGE 1
11 49047-1003 ROD,SHIFT 93.7M/M 1 12X93.7
12 13140-074 SHIFT FORK,2ND&3RD 1
13 13140-073 SHIFT FORK,LOW 1
14 13140-075 SHIFT FORK,4TH&TOP 1
15 49047-1002 ROD,SHIFT 71.7M/M 1 12X71.7
16 92022-324 WASHER,PLAIN 1
17 92043-131 PIN,NEUTRAL POSITIONG 1
18 92081-112 SPRING 1
19 92001-182 BOLT,NEUTRAL POSITION 1
20 13242-1003 PEDAL,CHANGE 1
21 92160-1036 DAMPER,CHANGE PEDAL 1
22 112G0620 BOLT-UPSET,6X20 1
23 92083-028 SPRING,CHG PEDL RTRN 1
24 13161-1013 LEVER ASSY,GEAR SHIFT 1
25 13161-044 LEVER ASSY,GEAR SHIFT 1
26 92081-149 SPRING,COIL 1
27 480J1300 CIRCLIP,13MM 1
Ref # Part # Description Qty Spec Code
1 13106-006 SHAFT,CLUTCH RELEASE 1
2 92003-130 BOLT,CLUTCH RELEASE 1
3 670B2010 "0" RING, 10MM 1
4 112G0618 BOLT-UPSET 1
5 13103-028 LEVER,CLUTCH RELEASE 1
6 13116-1040 ROD,CLUTCH PUSH 1
7 13116-1002 ROD,CLUTCH PUSH,LONG 1 L=208.5M/M
8 13081-1051 CLUTCH-ASSY 1
9 13095-1006 HOUSING,CLUTCH 1
10 13087-1001 HUB,CLUTCH 1
11 13088-015 PLATE CLUTCH FRICTION 7
12 13089-013 PLATE CLUTCH STEEL 6
13 13187-005 PLATE-CLUTCH SPRING 1
14 13092-005 GUIDE CLUTCH SPRING 5
15 92081-083 SPRING-CLUTCH 5
16 92001-1066 BOLT,CLUTCH SPR FITT 5
17 92022-321 WASHER,PLAIN 1
18 92022-112 WASHER THRUST 1
19 92033-029 CIRCLIP,18MM 1
20 13116-016 PUSHER-CLTCH SPRG PLT 1
21 13075-012 PINION,KICKSTARTER 1
Ref # Part # Description Qty Spec Code
1 221B0616 SCREW CNTSNK HD 6X16 6
2 14014-1004 PLATE,POSITIONING 2
3 92045-037 BEARING,BALL,#6306 1
4 92028-132 BUSHING 1
5 92042-032 PIN,DOWEL,14MM 2
6 14001-5034 CRANKCASE SET,F.BLACK 1
7 14067-006 BREATHER JOINT 1
8 92066-1282 PLUG 2
9 92045-038 BEARING,BALL#6006 1
10 14014-037 PLATE,POSITIONING 1
11 220B0614 SCREW PAN HEAD 6X14 3
12 16079-002 GASKET 1
13 16078-002 CAP 1
14 220B0675 SCREW PAN HEAD 6X75 4
15 220B0614 SCREW PAN HEAD 6X14 1
16 14014-035 PLATE,POSITIONING 1
17 92050-077 OIL SEAL,PUSH ROD 1
18 92049-1159 SEAL-OIL,TC32457 1
19 220B0630 SCREW PAN HEAD 6X30 8
20 92050-082 OIL SEAL,CHANGE SHAFT 1
21 92065-097 GASKET,DRIN PLUG 1
22 92066-1174 PLUG,OIL DRAIN,12X15 1
23 92046-060 BRG,NEEDLE,HMK1515B 1
24 601B6205 BEARING BALL #6205 1
25 21126-008 CLAMP,WIRING HARNESS 1
Ref # Part # Description Qty Spec Code
1 92036-021 CIRCLIP,PISTON PIN 2
2 13002-022 PIN-PISTON 1
3 13008-5012 RING SET,STD 1
3 13025-5007 RING SET,0.020"O/S 1
3 13024-5008 RING SET,0.040"O/S 1
4 13001-1005 PISTON,S.T.D 1
4 13029-1003 PISTON,0.020 O/S 1
4 13027-1005 PISTON,0.040 O/S 1
5 13031-1001 CRANK-CONROD ASSY 1
6 13044-5005 CONNECTING ROD SET 1
7 92026-087 SPACER,CONNECTING ROD 2
8 13035-035 PIN,CRANK 1
9 13034-031 BRG,NEEDLE PK293921.4 1
10 13037-5002 CRANKSHAFT,L.H. 1
11 13037-1003 CRANKSHAFT,R.H. 1
12 13121-035 GEAR,PRIMARY 1
13 92022-170 WASHER-THRUST 1
14 551A0312 PIN DOWEL 3X12 1
15 16084-018 GEAR,OIL PUMP 1
16 420B 1611 UNAVAILABLE IN PRICE BOOK 1
17 315B1600 NUT 16MM 1
Ref # Part # Description Qty Spec Code
1 92003-220 BOLT,8X233 4
2 B7ES SPARK PLUG B7ES 1
3 92065-104 GASKET,TACHO GEAR 1
4 92050-075 OIL SEAL 1
5 92087-011 GUIDE,TACHOMETER GEAR 1
6 92055-1149 RING-O,10MM 1
7 13223-012 GEAR,TACHOMETER 1
8 92004-066 STUD,6X27 2
9 11002-5014 HEAD ASSY,CYLINDER 1
10 16065-1003 HOLDER,CARBURETOR 1
11 92001-121 BOLT,HEX HEAD,6X14 2
12 92037-200 CLAMP 1
13 220B0525 SCREW-PAN-CROS,5X25 1
14 11004-1002 GASKET,CYLINDER HEAD 1
15 92055-1149 RING-O,10MM 3
16 92043-1037 PIN,DOWEL,10X8.2X14 2
17 92055-105 "0" RING 1
18 11005-1004 CYLINDER 1
19 92003-202 BOLT 1
20 11009-043 GASKET,CYLINDER BASE 1
21 92043-1037 PIN,DOWEL,10X8.2X14 2
Ref
# Part # Description Qty Spec Code
1 220B0614 SCREW PAN HEAD 6X14 3
2 14025-1108 COVER,GENERATOR 1 BARREL
3 11009-1010 GASKET,DYNAMO COVER 1
4 220B0640 SCREW PAN HEAD 6X40 7
5 14031-1003-2H COVER,L.H,ENGINE 1 BARREL
6 11009-1009 GASKET,L.H,ENGINE COV 1
7 92042-007 PIN-DOWEL 4
8 92027-1467 COLLAR,PUSH ROD 1
9 92066-065 PLUG 1
10 14026-1003-2H COVER,CHAIN 1 BARREL
11 52015-004 GAUGE,OIL LEVEL 1
12 11009-1235 GASKET,ENGINE COV,RH 1
13 14032-5003 COVER,R.H ENGINE 1 BARREL
14 16115-013 PLUG,OIL FILLER 1
15 92055-049 "0" RING,31MM 1
16 220B0630 SCREW PAN HEAD 6X30 12
17 92050-078 OIL SEAL 1
Ref
# Part # Description Qty Spec Code
1 35004-1002-6T FENDER-FR,FLAME RED 1 KL250-A1/A1A
1 35004-1002-6N FENDER-FR,M.BLUE 1 KL250-A2
2 92027-194 COLLAR 4
3 92075-103 DAMPER RUBBER 4
4 92075-121 DAMPER RUBBER,RR FEND 4
5 92022-228 WASHER,PLAIN,7MM 4
5 112B0622 BOLT 6X22 4
7 35023-1002 FENDER-RR 1
7-1 35023-1012 FENDER-RR 1
8 220B0610 SCREW PAN HEAD 6X10 1
9 410B0600 WASHER PLAIN 6MM 4
10 92075-1011 DAMPER,REAR FENDER 2
11 35023-1003-6T FENDER-RR,F.RED 1 KL250-A1/A1A
11 35023-1003-6N FENDER-RR,M.BLUE 1 KL250-A2
12 220B0612 SCREW PAN HEAD 6X12 3
13 92027-1018 COLLAR,REAR FENDER 3
14 35034-1001 REINFORCE,REAR FENDER 1
15 92015-1004 NUT,8M/M 2
16 92075-190 DAMPER,REAR FENDER 2
17 410B0800 WASHER PLAIN 8MM 2
18 115G0818 BOLT-SMALL-UPSET,8X18 2
19 112G0618 BOLT-UPSET 2
20 461F0600 WASHER SPRING 6MM 2
21 92075-061 DAMPER RUBBER 2
22 92027-153 COLLAR 2
Ref
# Part # Description Qty Spec Code
1 92043-115 PIN,FOOTREST BAR FIT 2
2 34028-037 STEP,FOOTREST,L.H 1
3 34003-1001 HOLDER,STEP,L.H. 1
4 92081-1254 SPRING,L.H,FOOTREST 1
5 315B1400 NUT 14MM 1
6 461F1400 WASHER SPRING 14MM 1
7 410B0800 WASHER PLAIN 8MM 4
8 550D2516 PIN COTTER 2.5X16 2
9 34028-038 STEP,FOOTREST,R.H 1
10 92081-1255 SPRING,R.H,FOOTREST 1
11 115G0818 BOLT-SMALL-UPSET,8X18 2
12 34003-1002 HOLDER,STEP,R.H. 1
13 34025-008 SPRING,SIDE STAND 1
14 92003-157 BOLT, SIDE STAND FIT 1
15 34024-064 STAND-SIDE 1
16 92019-021 NUT,LOCK,10MM 1
17 43001-5002 PEDAL,BRAKE 1 F/NO. 000101~006217
17 43001-1022 PEDAL,BRAKE 1 F/NO. 006218~
18 92075-220 DAMPER RUBBER,BK PDL 1
19 92081-1044 SPRING,BRAKE RETURN 1
20 220B0812 SCREW,8X12 1
21 461F0800 WASHER SPRING 8MM 1
22 13169-1009 PLATE,BRAKE PEDAL 1 USE FOR 43001-1003
22 13169-1122 PLATE,BRAKE PEDAL 1 USE FOR 43001-1022
23 220B0612 SCREW PAN HEAD 6X12 1
24 461F0600 WASHER SPRING 6MM 1
25 92022-284 WASHER,PLAIN,6MM 1
26 670B2016 "0" RING,16MM 2
27 112G0618 BOLT-UPSET 1
28 312B0600 NUT 6MM 2
29 34028-009 BAR-RR FOOTREST (OPT) 2
30 92076-024 RUBBER,REAR FOOTREST 2
31 92022-199 WASHER-PLAIN (OPT) 2
32 92043-1464 PIN 2
Ref
# Part # Description Qty Spec Code
1 92090-022 NUT,STEERING STEM 1
2 46098-018 CAP,STEERING STEM 1
3 92047-020 CONE,STEERING STEM 1
4 600A0800 BALL STEEL 1/4' 17
5 92048-010 RACE,STEERING STEM 1
6 32002-1005 FRAME 1
7 92047-017 BEARING,STEERING STEM 1
8 92001-1219 BOLT,HEX HEAD,8X45 2
9 110B0865 BOLT,HEX HEAD,8X65 1
10 32029-1007 BRACKET,ENGINE,HEAD 2
11 92017-013 NUT,LOCK,8MM 3
12 410B0800 WASHER PLAIN 8MM 2
13 92001-1583 BOLT FLANGED,8X70 4
14 32029-1009 BRACKET,ENG,FR,L.H 1
15 32029-1006 BRACKET,ENG.FR.R.H 1
16 92017-013 NUT,LOCK,8MM 4
17 92001-1602 BOLT, FLANGED, 10X110 2
18 115G0818 BOLT-SMALL-UPSET,8X18 4
19 32029-1008 BRACKET,ENGINE 2
20 410B0800 WASHER PLAIN 8MM 4
21 92019-021 NUT,LOCK,10MM 2
22 55020-1004 GUARD,ENGINE 1
23 112B0614 BOLT-UPSET 6X14 3
24 461F0600 WASHER SPRING 6MM 3
25 92022-125 WASHER 6.5X20X1.6T 3
26 32109-1001 GRIP,FRAME,L.H. 1
27 27016-5022 LOCK ASSY,HELMET 1
Ref
# Part # Description Qty Spec Code
1 44001-1697 FORK-FRONT 1 F/NO. 000101~006345
1 44001-1697 FORK-FRONT 1 F/NO. 006346~
2 44062-010 BOLT,FORK TOP 2
3 92055-1012 "O" RING,FORK TOP 2
4 44041-007 BOLT STRNG STEM HEAD 1
5 44043-016 WASHER STRNG STEM HD 1
6 44039-080 HEAD,STEERING STEM 1
7 44041-044 BOLT-STEERING STEM HD 2
8 461F0800 WASHER SPRING 8MM 9
9 44041-042 BOLT-STEERING STEM HD 1
10 92017-013 NUT,LOCK,8MM 5
11 44037-1006 STEM,STEERING 1
12 92001-1076 BOLT,8X3ß 2
13 44006-1007 TUBE,RH,FORK OUTER 1
14 44028-033 GUIDE,FORK SPRING 4
15 44026-1015 SPRING,FORK INNER,LOW 2
16 44013-1006 TUBE,FORK INNER 2 USE FOR 44001-1038/1006
16 44013-1013 TUBE,FORK INNER 2 USE FOR 44001-1060
17 44022-1010 CYLINDER-FORK 2 USE FOR 44001-1038/1006
17 44022-1014 CYLINDER-FORK 2 USE FOR 44001-1060
16 44013-1006 TUBE,FORK INNER 2
17 44022-1010 CYLINDER-FORK 2
18 44010-036 DUST SHIELD,FORK 2
19 44044-012 CIRCLIP-OIL SEAL FIT 2
20 44043-044 WASHER-OIL SEAL FIT 2
21 44009-016 OIL SEAL 2
22 44005-1007 TUBE,LH,FORK OUTER 1
23 220B0408 SCREW PAN HEAD 4X8 2
24 44045-002 GASKET FORK DRAIN PLG 2
25 44045-057 GASKET,FORK CYLINDER 2
26 44041-040 BOLT-FORK CYLINDER 2
27 44063-011 HOLDER,FRONT AXLE 2
28 172G0830 STUD 8X30 4
29 44026-1014 SPRING,FORK INNER UPP 2
Ref
# Part # Description Qty Spec Code
1 41069-031 COLLAR,FRONT AXLE 2
2 41068-048 AXLE,FRONT 1 L=216 M/M
3 41035-082 PANEL-ASY,FR BRK 1 BUFF/FINISH
4 41053-028 LEVER,BRAKE CAM 1
5 41085-017 INDICATOR,FR BRK SHOE 1
6 41051-001 DUST SHIELD BRAKE CAM 1
7 410B0600 WASHER PLAIN 6MM 1
8 112G0625 BOLT-UPSET 1
9 42026-027 CAM SHAFT,BRAKE 1
10 41048-1068 SHOE-BRAKE 2
11 42020-004 SPRING-BRAKE SHOE 2
12 41034-052 DRUM-ASSY,FR BRK 1 BUFF FINISH
13 92033-1041 CIRCLIP,42MM 1
14 92045-033 BEARING,FRONT DRUM 1
15 41039-037 COLLAR,FRONT HUB BRG 1 15.2 X 22 X 51
16 601B6302 BEARING BALL #6302 1
17 41078-011 GEAR BOX ASSY 1
18 654A506509 OIL SEAL,#50659 1
19 480J2400 CIRCLIP 24MM 1
20 41065-005 WASHER,THRUST 1
21 41064-015 RECEIVER,SPEEDOMETER 1
22 41059-027 GEAR,SPEEDOMETER 1 25T
23 41082-001 PIN,SPRING 1
24 41063-001 WASHER THRST SPD PINI 2
25 41060-015 PINION,SPEEDOMETER 1 8T
26 41062-005 BUSH,SPEEDMETER CABLE 1
Ref
# Part # Description Qty Spec Code
1 51048-1013 CAP,FUEL TANK 1
2 51059-011 GASKET,FUEL TANK CAP 1
3 51001-1002-7P TANK-FUEL,FLAME RED 1 KL250-A1/A1A
3-1 51001-5015-B4 TANK-FUEL,MARINE BLUE 1 KL250-A2
4 92075-101 DAMPER RUBBER-FL TANK 2
5 92075-215 DAMPER RUBBER,FL TNK 1
6 92072-1013 BAND,FUEL TANK 1
7 92075-1001 DAMPER,FUEL TANK,REAR 1
8 51023-1001 TAP ASSY,FUEL 1
9 51039-003 "O" RING 1
10 670B2010 "0" RING, 10MM 1
11 14043-1002 STRINER,FUEL TAP 1
12 11009-1013 GASKET,FUEL TAP CUP 1
13 92022-183 WASHER-PLAIN 2
14 92001-114 BOLT-HEX HEAD,6X16 2
15 56018-1013 MARK,SIDE COVER 2 KL250-A1/A1A
15-1 56018-1033 MARK,SIDE COVER 2 KL250-A2
16 36001-1044-7P COVER,SIDE,RH F.RED 1 KL250-A1/A1A
16-1 36001-1044-6N COVER,SIDE,R.H.M.BLUE 1 KL250-A2
17 92071-056 GROMMET 4
18 92075-1034 DAMPER,SIDE COVER 1
19 36001-1043-7P COVER,SIDE,L.H,F.RED 1 KL250-A1/A1A
19-1 36001-1043-6N COVER,SIDE,L.H.M.BLUE 1 KL250-A2
20 92071-1004 GROMMET,SIDE COVER 1
Ref
# Part # Description Qty Spec Code
1 220B0614 SCREW PAN HEAD 6X14 2
2 21066-1002 REGURATOR,VOLTAGE 1
3 311G0600 NUT,6M/M 2
4 92038-001 WOODRUFF KEY 1
5 92001-1201 BOLT,10X40 1
6 92055-1006 "O" RING,MAGNETO BASE 1
7 92049-1004 OIL SEAL,S-27408-LHS 1
8 220B0625 SCREW PAN HEAD 6X25 3
9 21007-1002 FLYWHEEL,MAGNETO 1
10 21003-1003 STATOR ASSY 1
11 220B0535 SCREW-PAN-CROS 4
12 461F0500 WASHER SPRING 5MM 4
13 21049-1003 COIL,EXCITING 1
14 21047-1006 COIL,LIGHTING 1
15 220B0406 SCREW PAN HEAD 4X6 1
16 461F0400 WASHER SPRING 4MM 1
Ref
# Part # Description Qty Spec Code
1 130G0625 BOLT,FLANGED,6X25 4
2 11027-004-2H CAP,ROCKER ARM 2
3 92055-112 "0" RING,53.5MM 2
4 220B0625 SCREW PAN HEAD 6X25 2
5 14027-022-2H CAP,CONTACT BREAKER 1 BARREL
6 14050-012 GASKET,CONTACT BREAKR 1
7 220B0625 SCREW PAN HEAD 6X25 2
8 92050-079 OIL SEAL 1
9 21136-010 COVER,CONTACT BREAKER 1
10 92055-107 "O" RING,99M/M 1
Ref # Part # Description Qty Spec Code
1 112G0618 BOLT-UPSET 2
2 13206-1004 GUIDE,KICK RATCHET 1
3 13072-017 STOPPER,KICKSTARTER 1
4 92022-269 WASHER,PLAIN 1
5 480J1600 CIRCLIP 16MM 2
6 92022-315 WASHER,PLAIN 2
7 92081-122 SPRING,RATCHET 1
8 13078-1052 RATCHET,KL250-D2 1
9 13068-034 GEAR, KICKSTARTER 1
10 13066-044 SHAFT,KICKSTARTER 1
11 92082-003 SPRING-KICKSTARTER 1
12 13070-011 GUID,KICKSTARTER SPRG 1
13 92022-118 WASHER THRUST 1
14 114G0832 BOLT HEX HEAD 8X32 1
15 13064-1020 PEDAL ASSY,KICKSTARTR 1
16 13063-004 RUBBER KICK PEDAL 1
17 92081-154 SPRING 1
18 600A0800 BALL STEEL 1/4' 1
19 13061-031 BOSS,KICK PEDAL 1
20 92022-1019 WASHER,PLAIN 1
21 482K0100 CIR CLIP 1
Ref
# Part # Description Qty Spec Code
1 220C0610 SCREW-PAN-CROS,6X10,B 5
2 464H0600 WASHER LOCK 6MM 5
3 14025-1003-21 COVER,MUFFLER,FRONT 1
4 14025-1004-21 COVER,MUFFLER,REAR 1
5 115G0820 BOLT,8X20 2
6 411B0800 WASHER PLAIN 8MM 2
7 11009-1866 GASKET,EXHAUST PIPE H 1
8 92027-278 INSERT,EXHAUST PIPE 2
9 18069-1006 HOLDER,EXHAUST PIPE 1
10 92017-014 NUT,LOCK 6MM 2
11 18001-5018 MUFFLER ASSY 1 KL250-A1
11 18001-5018 MUFFLER ASSY 1 KL250-A1A~
12 49099-1002 BAFFLE PIPE,MUFFLER 1
13 410B0600 WASHER PLAIN 6MM 1
14 112G0612 BOLT-UPSET,6X12 1
15 410B0800 WASHER PLAIN 8MM 1
16 311G0800 NUT 8MM 1
17 110R0610 BOLT (6X10) 1 NOT REQUIRED FOR 18001-5004-21
18 92022-1561 WASHER,8.5X20X1.6 2
Ref
# Part # Description Qty Spec Code
1 220C0610 SCREW-PAN-CROS,6X10,B 5
2 464H0600 WASHER LOCK 6MM 5
3 14025-1003-21 COVER,MUFFLER,FRONT 1
4 14025-1004-21 COVER,MUFFLER,REAR 1
5 115G0820 BOLT,8X20 2
6 411B0800 WASHER PLAIN 8MM 2
7 11009-1866 GASKET,EXHAUST PIPE H 1
8 92027-278 INSERT,EXHAUST PIPE 2
9 18069-1006 HOLDER,EXHAUST PIPE 1
10 92017-014 NUT,LOCK 6MM 2
11 18001-5018 MUFFLER ASSY 1 KL250-A1
11 18001-5018 MUFFLER ASSY 1 KL250-A1A~
12 49099-1002 BAFFLE PIPE,MUFFLER 1
13 410B0600 WASHER PLAIN 6MM 1
14 112G0612 BOLT-UPSET,6X12 1
15 410B0800 WASHER PLAIN 8MM 1
16 311G0800 NUT 8MM 1
17 110R0610 BOLT (6X10) 1 NOT REQUIRED FOR 18001-5004-21
18 92022-1561 WASHER,8.5X20X1.6 2
Ref
# Part # Description Qty Spec Code
1 550D4035 PIN-COTTER,4.0X35 1
2 92015-055 NUT CASTLE,16MM 1
3 92027-1010 COLLAR,REAR AXLE,L.H. 1
4 42041-163 REAR SPROCKET,39T 1
5 42008-030 COUPLING ASSY,REAR HB 1
6 92052-006 OIL SEAL WTC35527 1
7 92033-1043 RING,SNAP,56.2M/M 1
8 601B6205 BEARING BALL #6205 1
9 42036-023 SLEEVE,COUPLING 1
10 92088-007 WASHER LOCK 3
11 42045-005 NUT 10MM 6
12 42005-052 DRUM ASSY,REAR BRAKE 1 BUFF FINISH
13 42014-024 DAMPER,REAR HUB SHOCK 6
14 601B6303 BEARING BALL #6303 1
15 42010-038 COLLAR,REAR HUB BEARG 1 17.2 X 25 X 64.5
16 601B6303U BEARING-BALL 1
17 92033-1042 CIRCLIP,47M/M 1
18 41035-1004 PANEL-ASY,RR BRK 1 BUFF FINISH
19 42019-011 SHOE,BRAKE 2
20 42020-004 SPRING-BRAKE SHOE 2
21 41050-1003 CAM SHAFT,REAR BRAKE 1
22 41051-001 DUST SHIELD BRAKE CAM 1
23 41085-017 INDICATOR,FR BRK SHOE 1
24 112G0625 BOLT-UPSET 1
25 410B0600 WASHER PLAIN 6MM 1
26 42029-040 LEVER,REAR BRAKE CAM 1
27 92027-1009 COLLAR,REAR AXLE,R.H. 1
28 41068-1003 AXLE,REAR 1
Ref
# Part # Description Qty Spec Code
1 92020-003 NUT SHOCK ABSORBER 2
2 461F1000 WASHER SPRING 10MM 2
3 411F1000 WASHER 4
4 45014-1005 SHOCK ABSBR RR 2
5 113N1032 BOLT,HEX HEAD,10X32 2
6 33032-046 SHAFT,SWING ARM PIVOT 1
7 11012-1019 CAP,SWING ARM 2
8 33033-009 BUSHING-SWING ARM 2
9 33001-1003 SWING ARM 1
10 42036-1006 SLEEVE,SWING ARM 1
11 411B0800 WASHER PLAIN 8MM 2
12 92019-011 NUT-LOCK,14MM 1
13 55020-1001 GUARD,CHAIN 1
14 411B0800 WASHER PLAIN 8MM 2
15 115B0814 BOLT-SMALL-UPSET,8X14 1
16 115G0820 BOLT,8X20 1
17 33040-043 ADJUSTER-CHAIN 2
18 312B0800 NUT 8MM 2
19 92001-1399 BOLT,8X50 2
20 55020-1063 GUARD,CHAIN,FR 1
21 43007-048 TORQUE LINK,REAR BRAK 1
22 113G1022 BOLT,HEX HEAD,10X22 1
23 92019-016 NUT,10MM 2
24 113G1028 BOLT,10X28 1
25 92022-044 WASHER-PL-10.5X26X2.3 1
Ref
# Part # Description Qty Spec Code
1 92022-279 WASHER,THRUST,15MM 1
2 13129-1022 2ND GEAR,DRIVE SHAFT 1 15T
3 92033-025 CIRCLIP,25MM 3
4 92024-039 WASHER-LOCK 2
5 13134-026 4TH GEAR,DRIVE SHAFT 1 20T
6 13129-1284 GEAR,INPUT,3RD,20T 1 20T
7 92022-198 WASHER-PLAIN 1
8 13129-1050 TOP GEAR,DRV SHFT,24T 1 24T
9 13127-053 SHAFT,DRIVE 1
10 92022-314 WASHER,PLAIN 2
11 92046-052 BRG,NEEDLE,AXK1104 1
12 92015-1013 NUT,LOCK,16M/M 1
13 92022-1017 WASHER,LOCK 1
14 13144-1005 ENGINE SPROCKET,14T 1
15 92027-287 COLLAR,ENGINE SPROCKT 1
16 92055-022 "0" RING 1
17 13128-1007 SHAFT,OUTPUT 1
18 13131-044 2ND GEAR, OUTPUT SHAFT 1 26T
19 92022-198 WASHER-PLAIN 1
20 13129-1285 GEAR,OUTPUT 4TH,21T 1 21T
21 92033-025 CIRCLIP,25MM 3
22 92024-039 WASHER-LOCK 2
23 13133-044 3RD GEAR,OUTPUT SHAFT 1 26T
24 13129-1051 TOP GEAR,OUT SHFT,21T 1 21T
25 13129-058 LOW GEAR,OUTPUT SHAFT 1 29T
26 92026-114 SPACER 1
27 13073-013 IDLE GEAR,KICKSTARTER 1
28 92022-270 WASHER,PLAIN 1
29 92046-1184 BEARING-NEEDLE 1 KT172314
30 92033-032 CIRCLIP,16MM 1
Ref
# Part # Description Qty Spec Code
1 220B0614 SCREW PAN HEAD 6X14 1
2 14014-034 PLATE,POSITIONING 1
3 12020-004 SHAFT,ROCKER ARM 2
4 12016-012 ARM,ROCKER 2
5 92016-061 NUT,ROCKER ARM FITTNG 2
6 92013-009 SCREW,SLOTTED,ROCKER 2
7 12011-004 SPLIT KEEPER 4
8 12009-006 RETAINER,VALVE SPRING 2
9 12007-013 SPRING,OUTER VALVE 2
10 12007-014 SPRING,INNER VALVE 2
11 92049-016 OIL SEAL,RV37129.5 2
12 12010-006 SEAT,VLV INNER SPRING 2 O.D.=23
13 12010-005 SEAT,VLV OUTER SPRING 2 O.D.=31
14 12013-003 GUIDE,INLET VALVE 1
15 49002-1010 GUIDE,EXHAUST VALVE 1
16 12004-018 VALVE,INLET 1
17 12005-010 VALVE,EXHAUST 1
Ref
# Part # Description Qty Spec Code
1 41002-1017 TIRE 300-21 TW7 (F) 1 TRAIL SPORT TW-7
2 41022-1021 TUBE,2.75/3.70-21 1
3 41023-1001 BAND,RIM,3.00-21 1
4 41024-006 PROTECTOR-BEAD 1.60A 1
5 41025-089 RIM,1.60X21 1
6 41002-1018 TIRE 400-18 TW6 (R) 1 TRAIL SPORT TW-6
7 41022-031 TUBE 350/375/410-18 1
8 41023-1006 BAND,RIM,4.00/5.10-18 1
9 41024-008 PROTECTOR-BEAD,2.15B 2
10 41025-090 RIM,2.15X18 1
11 41075-1007 WEIGHT,BALANCE,10G AR REAR
12 41075-1008 WEIGHT,BALANCE,20G AR REAR
13 41075-1009 WEIGHT,BALANCE,30G AR REAR
14 41075-1010 WEIGHT,BALANCE,5G AR REAR
15 41027-5004 SPOKE-ASY,FR INNER LH 9 223 M/M X 100
16 41028-5003 SPOKE-ASY,FR OUTER LH 9 223 M/M X 84
17 41027-5003 SPOKE-ASY,FR RH 18 237 M/M X 90
18 41027-5007 SPOKE-ASY,RR INNER 18 161 M/M X 102
19 41028-5006 SPOKE-ASY,RR OUTER 18 160 M/M X 71
20 41073-5004 WHEEL ASSY,FRONT 1
21 41073-5020 WHEEL ASSY,REAR 1